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PEEK Insulator High-Performance Thermal and Electrical Isolation Component

PEEK Insulator High-Performance Thermal and Electrical Isolation Component

Nazwa marki: ZMSH
Numer modelu: PEEK
MOQ: 2
Cena £: 20USD
Szczegóły opakowania: custom cartons
Warunki płatności: T/T
Szczegółowe informacje
Place of Origin:
China
Material:
PEEK
Continuous Use Temperature:
260°C
Dielectric Strength:
>17 kV/mm
Tensile Strength:
~90 MPa
Water Absorption (24h):
<0.1%
Flammability Rating:
UL94 V-0
Supply Ability:
By case
Podkreślić:

Thermal Isolation Component PEEK Insulator

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Electrical Isolation Component PEEK Insulator

Opis produktu

 

Product Overview:

The PEEK Insulator is a high-performance insulation component made from polyether ether ketone (PEEK)—a semi-crystalline, high-temperature-resistant engineering thermoplastic. Designed for demanding industrial applications, it provides outstanding thermal insulation, electrical resistance, and chemical stability, even in extreme environments. Whether used in 3D printers, semiconductor tools, electrical systems, or aerospace assemblies, the PEEK insulator ensures long-term reliability and precision.

PEEK Insulator High-Performance Thermal and Electrical Isolation Component 0PEEK Insulator High-Performance Thermal and Electrical Isolation Component 1

Key Features:

 

 

  • High Thermal Stability
    Operates continuously at up to 260°C (500°F), with short-term peaks up to 300°C, making it ideal for high-temperature applications.

  • Excellent Electrical Insulation
    Dielectric strength > 17 kV/mm, ensuring protection in high-voltage or sensitive electronic environments.

  • Chemical Resistance
    Withstands aggressive solvents, acids, and gases — ideal for semiconductor processing, chemical plants, and laboratory equipment.

  • Mechanical Strength & Dimensional Stability
    High tensile strength and low thermal expansion ensure the insulator maintains form under stress and heat.

  • Reusable & Durable
    Unlike PTFE or ceramic insulators, PEEK offers a longer service life under repeated thermal cycling and mechanical loads.

PEEK Insulator High-Performance Thermal and Electrical Isolation Component 2

 

Typical Applications:

 

Industry Application Examples
3D Printing Hot end insulation blocks, thermal breaks
Semiconductor Wafer chuck components, vacuum chamber spacers
Automotive High-temp electrical insulators, EGR system separators
Aerospace Electrical terminal isolators, structural spacers
Medical Sterilization-resistant equipment insulation components
Electronics PCB mounting insulators, transformer and sensor spacers

 

 

 

Technical Specifications:

 

Property Value
Material Virgin PEEK (Polyether ether ketone)
Continuous Use Temperature 260°C
Dielectric Strength >17 kV/mm
Tensile Strength ~90 MPa
Water Absorption (24h) <0.1%
Flammability Rating UL94 V-0
Machinability Excellent (CNC, drilling, milling)

 

 

Advantages Over Other Insulators:

 

Feature PEEK PTFE Ceramic
Max Temperature ★★★★★ ★★★ ★★★★★
Electrical Insulation ★★★★★ ★★★★★ ★★★★★
Mechanical Strength ★★★★☆ ★★ ★★★★☆
Chemical Resistance ★★★★★ ★★★★☆ ★★★★☆
Machinability ★★★★☆ ★★

 

 

 

Customization Options:

 

  • Sizes: From small washers to large spacers or complex geometries

  • Grades: Virgin PEEK, carbon-filled, glass-filled, or FDA-compliant grades

  • Tolerances: Precision-machined to ±0.01mm upon request

 

FAQ

1. Is PEEK a good electrical insulator?

Yes, PEEK (Polyether Ether Ketone) is an excellent electrical insulator. It has a high dielectric strength of over 17 kV/mm, low dielectric constant, and high surface resistivity (>10¹³ ohm-cm), making it suitable for use in high-voltage, high-frequency, and static-sensitive applications, especially in semiconductor, aerospace, and medical electronics.

 

2. Is PEEK better than PTFE?

PEEK and PTFE serve different purposes, but PEEK is generally considered superior in mechanical strength, thermal stability, and wear resistance:

  • PEEK: High strength, withstands 260°C, resists wear and chemicals, and is suitable for structural and high-load applications.

  • PTFE: Excellent chemical resistance and low friction, but soft, lower temperature resistance (~200°C), and prone to creep.

PEEK is preferred when durability, precision, and long-term stability are critical. PTFE is ideal for low-friction, chemically aggressive, but less mechanically demanding uses.

 

3. What are the disadvantages of PEEK?

Despite its high performance, PEEK has a few limitations:

  • Cost: Significantly more expensive than conventional plastics.

  • Machining Difficulty: Requires precise equipment due to its hardness and toughness.

  • Limited UV Resistance: PEEK can degrade under prolonged UV exposure unless stabilized.

  • Moisture Sensitivity During Processing: Needs to be dried properly before molding or extrusion.

 

4. What is PEEK used for?

PEEK is widely used in high-performance and mission-critical applications, including:

  • Semiconductor equipment: Wafer handling, chamber insulation, test sockets

  • Medical devices: Implants, endoscopic tools, sterilizable components

  • Aerospace: Insulators, connectors, structural brackets

  • Automotive: High-temperature bushings, seals, gears

  • 3D printing: Hot end insulators, structural components