Produce of Diamond Wire Saw Cutting Machine

This model is specially designed by our company to meet the single-line and multi-line cutting and slicing needs of hard and brittle materials. It supports both individual line cutting and batch cutting with multiple lines, offering dual workstations for enhanced cutting efficiency and greater operational flexibility.

The machine is widely applicable for large-sized and ultra-thin material processing, including:

• Silicon Carbide (SiC)

• Sapphire

• Ceramics

• Precious Metals

• Quartz

• Semiconductor materials

Key Features of Diamond Wire Saw Cutting Machine

• Upward-swing cutting mechanism for improved material handling

• Fully servo-driven motor system ensuring smooth, precise movement

• Stable tension control for consistent wire tension during operation

• High operational precision and stability, ideal for demanding applications

• Diamond wire cutting speed up to 1000 meters per minute, enabling efficient slicing and significantly boosting production capacity

• Cutting thickness range from 1.5 mm to 80 mm, adaptable to a wide variety of processing scenarios

This model is a versatile, high-performance cutting system, engineered for precision, speed, and reliability in advanced material processing environments.
 

Technical Specifications – Single/Multiple Wire Saw

Operating Procedure for Main Roller Winding and Cutting

1. Material Loading
   Place the cutting materials onto the workbench and fix them securely and accurately in position.

2. Parameter Setup
   Close the protective door and set the required parameters on the control panel.

3. System Start
   Open the water valve, then press the Start button to initiate the cutting process.

4. Cutting Process
   The workbench swings upwards, and the diamond wire performs circular cutting until the cutting task is completed.

5. Material Unloading
   Close the water valve. After cutting is complete, the operator unloads the finished material.

Product Advantages of Diamond Wire Saw Cutting Machine

High Quality & Efficient Cutting

This equipment features dual workstations and a downward-swing cutting method, ensuring excellent stability and high cutting efficiency.
All key transmission components are imported, guaranteeing precise operation throughout the machine.
It is also equipped with the Tianjing Shengong series uninterrupted power supply (UPS) for reliable and continuous performance.

Stable & Durable

The entire process — including unwinding, rewinding, wire arrangement, spindle operation, cutting line tension control, and worktable feeding — is fully driven and controlled by servo motors.
The supply and collection tension system adopts a closed-loop feedback control, ensuring consistent wire tension during cutting.
It also includes a tension warning system that helps prevent wire breakage due to abnormal fluctuations.
With its robust design and stable performance, the equipment is ideal for long-term, high-intensity production, minimizing downtime and lowering maintenance costs.

High Precision Cutting

Powered by a fully servo-controlled system and integrated with high-precision guide rails, the machine achieves surface cutting accuracy up to 0.01 mm.
It ensures stable feeding and excellent surface flatness, meeting the demands of high-precision material processing.

High-End Performance Control System

The system is driven entirely by servo motors, combined with advanced control algorithms.
This setup offers quick motor response and strong power output, ensuring smooth and stable equipment operation.

The intelligent control algorithms can automatically adjust cutting force and speed according to material properties.

Even when processing materials with significant hardness differences—such as hard silicon carbide and brittle ceramics—the machine maintains a stable cutting speed of 0.01–10 mm/min, delivering precise, consistent slicing for small and medium-sized workpieces with excellent processing quality.

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